Currently we are busy preparing the moulds for our new baby, Sunswift IV, which is looking sexy.
High temp resin has been used on our moulds making. It’s a kind of sticky and honey like stuff and it smells disgusting. I actually hate it but we have to finish the moulds as soon as possible. Jono is a really great team leader. He was there every time. And so did I. I’m not saying that I am a good team member because it really gets me sick and my finger started becoming black, although we wore 3 pairs of gloves when working on it.
Tomorrow will be the resin day 4 for the bottom shell. We call it Sam. We found there were several areas on the sides of the mould that tracked big bubbles in, which is very bad. It means the fiberglass was not actually attached on the aluminium honeycomb core. If just leaving it like that, the stiffness of the whole mould could be not enough and it could lead to the shape deformation when making car body on it. Jono decided to cut it out and re-attach 3 layers of fiberglass for each of the cutting area. We got big job to do tomorrow and I hope Sam will be a perfect Sunswift product.







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